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We have extensive experience in bending bars of Various sizes and shapes—round, half-round, square, and rectangular into rings and ring segments.
Because bars are solid metal, they bend very well. Bending bars is the easiest when the sections to be bent are rounds, half rounds, squares, or rectangular.
To add further value to our bar rolling services and give you more complete products, we offer a range of secondary services. We can weld, punch, grind, drill, and machine your bars, as needed.
At TAIMCO you are:
- Saving time and money for any kind of your custom metal needs, custom metal fabrication by eliminating all unforeseen expenditures associated with faulty measures cuts down on the number of mistakes that would often need to be repaired later and may be modified to match particular demands and requirements.
- Getting Superiority and accuracy: The high level of precision and quality that may be achieved is the final major advantage of custom metal fabrication. Tight tolerances and exact specifications can be accomplished when working with an experienced fabricator, which is frequently necessary for challenging or delicate tasks.
- Getting Innovation and Creativity: A distinctive finished product is produced through the creative and imaginative process of custom metal fabrication. The sky is the limit in terms of inventiveness because there aren’t many restrictions on what may be accomplished with this approach.
SKU: N/A Categories: Bar Bending, Industrial Metal Fabrication, Rolling & Forming Products Tags: aluminum channel, aluminum welding, aluminum welding near me, Bar Bending, c-channel steel, car struts, Channels & Channels Bending, common steel shapes, conduit bender, Custom Metal Fabrication, Equipment's Steel Bases, exhaust hoods, exhaust pipe bender, fabrication of stainless steel, fabrication of steel, fabrication welding, front struts, harbour freight tube bender, hydraulic pipe bender, hydraulic tube bender, Industrial Metal Fabrication, metal bending, Metal Fabrications, metal forming, metal welding, mig welding aluminum, pipe bender harbour freight, Pipe Bending, press brake, rebar bending, Rolling & Forming Products, sheet metal bender, sheet metal fabrication, shocks and struts, smaw, smaw welding, Spot Welding, square tube bender, steel bending, steel c-channel, steel channel, struts, tig welding aluminum, tig welding stainless steel, tube bender, Tube Bending, welding stainless steel
Bar Bending Services
- We have extensive experience in bending bars of all sizes and shapes—round, half-round, square, and rectangular (also called flats).
- Because bars are solid metal, they bend very well. Bending bars is the easiest when the sections to be bent are rounds, half rounds, squares, or rectangular, and need to be bent “the easy way.” Bending bars, the easy way (y-y axis) creates a belt-like shape; bending bars “the hard way” (x-x axis) creates what looks like a giant metal washer. All else being equal, bending bars that are flat the hard way is the most difficult bar-bending process.
- to bend bars more economically should be into rings or ring segments instead of burning these shapes out of the plate, as bar rolling can provide a greater yield of usable material with less scrap.
- With our bar bending experience and expertise—along with proper tooling, methods, and machinery—we can bend relatively thin and wide bars to tight radius with little to no distortion. We can bend a wide variety of bars, including hot rolled, stainless, aluminum, Inconel, brass, copper, and other alloys. We even bend rebar.
- We can help Bend Square / rectangular tubes up to sizes 2″ x 2″, Minimum Radius 300mm, Soled Rectangular Tubes 3″ x 0.75″, Minimum Radius 150mm, Solid Square 0.75″ x 0.75″ Minimum Radius 200mm, Solid Round Bars 0.75″ Día Minimum Radius 150mm, and round tubes up to 2″Dia Minimum Radius 500mm.
Custom Metal Bending Capabilities
- Induction Bending, compared to cold forming methods, induction bending minimizes deformation of the material and distortion of the cross-section even when tight radius bends are required. This hot bending process is a preferred alternative to the traditional cold bending process as it limits wall thinning, rippling and ovality. It is the consistency and predictability of this bending process that contributes to the high quality and Reliaty of bends. Heat induction bending enables the bending of large pipes, steel beams, as well as square and rectangular tubes.
- Compound Bending, called “elevation and plan view curve” or “camber and sweep” or “hard way and easy way,” compound bends are commonly used in canopies, arched roofs on curved steel buildings, and domes. The steel bending of many shapes including angle, tube, beam, bar, channel, sheet and plate can be formed into compound curves that are true and plumb
- Helical Spiral Bending can be done with virtually every structural steel section as well as with plate. Actually, spiral bending most accurately refers to curved steel that has the shape of a hose coiled flat on the ground or the shape of the heating coil of a cooking range. The resultant coils are sometimes called “pancake coils.
- Minimum Radius Bending, having developed a variety of steel bending processes, Metal Rolled Products has great expertise in curving structural steel, plate and sheet to tight radii without any distortion. Such tight bending can be done with angle, bar, beam, channel, pipe, tube, tees, sheet and plate. Multi-radius bends, helical bends, off-axis bends, compound bends and reverse curves can also be produced with minimum bending radii.
- Multi-Radius Bending, Multi-Radius steel bending can be accomplished within the same part, saving customers splices and material wasted at the ends of the bending. Ellipses, parabolas, and special cambers would fall under this category. Flat, “pancake” coils or true spirals can also be produced. (Note: “Helical spiral bending” is a misnomer-spirals are curved in one plane, helixes in two.) Applications of this type of curved steel include ornamental iron work, elliptical structures, and multi-radius structural supports.
- Off-Axis Bending, Off-axis bending is also called conical rolling and is specified by citing a major and a minor diameter along with the height and degree of arc of the curved steel. In construction applications, off-axis bends are commonly used on roofs and domes and can be formed from many shapes including angle, bar, beam, channel, tube, sheet and plate. Conical steel bending is also commonly used in industrial equipment such as funnels, transitions, and stacks.
- Reverse Curve Bending, Reverse or “S” curves occur when the center of the radius flips from one side of the part to the other. Typically, a few feet of straight should be allowed between the change. However, certain steel sections of curved steel can be made with no straight at the inflection point. Mandrel tube bending as well as three-roll steel bending are processes that lend themselves to bending reverse curves. Often expensive weld splices can be eliminated with this curved steel process.
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